DIY e-bike maintenanceWellness programme for the E-MTB

Robert Kühnen

 · 04.07.2022

DIY e-bike maintenance: wellness programme for the E-MTBPhoto: Georg Grieshaber
E-bike maintenance and care: wellness programme for the E-MTB

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At the end of a strenuous season, after winter rides in salt and snow or simply in between: Your e-bike needs regular maintenance. We show you what you can do yourself for the 5 main areas of your e-mountainbike - without high workshop costs.

Biking is a material-intensive sport. Even more so with a motor than without. That's why you should check the material for signs of wear at shorter and longer intervals. The right time for a major e-bike service is at the end of the season at the latest. Because one thing is certain: when the first warm days arrive next spring, bike dealers will be at their limit in no time. You shouldn't expect quick, professional help then. The supply of spare parts is also disrupted at the moment. More lead time will help to get hold of common wear parts such as chains, sprockets and brake pads. So don't wait until the season starts again to have your e-MTB serviced!

In this article you will find the following instructions:

Grease: Used to lubricate bearings and protect intimately connected parts such as threads against corrosion. As most bearings are now encapsulated, grease is primarily in demand as an assembly
assembly grease and as a water barrier in front of bearings.
Photo: Robert Kühnen

And if you are planning to ride your e-mountainbike through the winter, there are a few tricks to prepare the bike for this in the best possible way. Corrosion protection is particularly important. With road salt as an accelerator, rust eats through aluminium alloys in fast motion. Before you start your autumn e-bike maintenance, we recommend a gentle wash so that the coarse dirt does not block the view of the details. Old-fashioned cleaning with a bucket and brush is the gentlest way. You should only use the steam jet on the tyres, otherwise it will quickly do more damage than good. If you are storing the bike over the winter, we recommend a dry storage area. The battery prefers medium temperatures to extremes and should be stored half-charged over the winter - this also applies to spare batteries, of course.

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Our plan for e-bike maintenance here is based on the most important components of a motorised bike. Let's go to the workshop!

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  • Drive
  • Circuit
  • Warehouse
  • Brakes
  • Impellers

1 - Maintaining the drive on an e-bike

The drive is the centre of wear. Care reduces the follow-up costs. You should observe the following when maintaining the chain, sprocket and chainring!

Hans-Peter Ettenberger, EMTB test laboratory, recommends here: "My tip is chain wax. With the dry lubricant, the chain stays clean even when riding in mud, and hardly any deposits form on the sprockets and chainring, which makes maintenance easier."

Measure chain elongation: Timely chain replacement not only prevents chain breakage, it also protects the expensive sprockets. A gauge is used for measuring. The chain shown here has almost reached the wear limit of 0.075 mm per link.
Photo: Robert Kühnen

2 - Care of the e-bike gears

The derailleur is a delicate, mechanical marvel. To ensure that twelve gears run smoothly and quietly, the sensitive Bowden cable in particular must be in good shape.

Christoph Allwang, EMTB test lab, advises this: "Don't skimp on the inner cable! The better stainless steel cables are rolled on the outside and therefore have a rounder and lower friction contour than cheap cables. Coated cables run even more smoothly, but are also much more expensive, much more sensitive and can be damaged during installation."

Check the cover: Is the outer casing intact at the ends? Pull off the end caps and inspect whether the wires of the outer sheath are straight. If they are spliced, the circuit is starting to spin and the outer sheath must be replaced.
Photo: Robert Kühnen

3 - Bearing maintenance for e-bikes

The function of the bike depends on many ball and plain bearings. We show you the most important steps for maintaining the bearings during e-bike maintenance.

Lubricate the steering head bearing: Undo the stem cover screw and the stem screws, pull the fork out a little. The lower steering bearing is under constant water spray from the front wheel. The deep groove ball bearings have fixed seals. However, an additional grease pack helps to keep water out. If the bearing locks (resistance), it must be replaced.
Photo: Robert Kühnen

4 - Brake check - for constant safety

Brake pads should be checked regularly for wear. But the discs also suffer, especially in muddy conditions. Take a closer look at these components when servicing your e-bike.

Mike Schinke, EMTB test lab, gives the additional tip: "New brake pads have to be braked in, otherwise they wear out rapidly: brake ten times from 20 km/h to almost zero, then brake really hard once on a downhill run."

Measure the disc thickness: The manufacturers define minimum thicknesses for the brake discs (usually noted on the disc). On the Ice-Tech disc in the picture, the limit is 1.5 millimetres. Use a caliper gauge to check whether the disc needs to be replaced. The disc should also be replaced if it has deep grooves.
Photo: Robert Kühnen

5 - Checking the wheels during e-bike maintenance

Tyres and wheels have to take a lot of knocks. You should therefore check the concentricity and spoke tension regularly. Otherwise spokes can break in the worst case.

Dominik Scherer, EMTB test lab, says: "You should use a tyre change to have a look under the rim tape. A lot of dirt and moisture collects in the spoke holes. This creates a corrosive environment for the nipples, which makes it more difficult to centre the wheels. Regular maintenance guarantees that the wheels can be centred well when necessary."

Concentricity: Using a cable tie as an aid, the concentricity can be easily checked on the installed wheel. If there are large lateral run-outs, the main thing to look for is the cause. Is a spoke loose or the rim dented?
Photo: Robert Kühnen

7 basic care tips for e-bike maintenance

  • Batteries

It is best to leave the batteries half-charged over winter - at room temperature if possible. Check the charge level from time to time. Recharge from 30 % up to 60 %.

  • Contacts

Rub dry and check whether the contacts are shiny. To refloat: spray affected contacts with contact spray. Vaseline or terminal protection grease can be used as corrosion protection.

  • Vapour jet

Only the tyres can be cleaned safely. However, the electrics and bearings will be damaged if water gets in. Especially the motor electronics, as they are located behind the seals of the bottom bracket!

  • Salt

After riding on salted roads, wash the bike thoroughly, dry it and only then park it. Salt kills many aluminium alloys!

  • Wax

Hard wax from car care is ideal for protecting all aluminium parts from corrosion: Fork dip tubes, hubs (spoke holes!). The paintwork also benefits from a coat of wax.

  • Fits

Grease or assembly paste should be applied wherever parts sit close together and water could penetrate, for example on the seat post. Exception: Carbon seatposts require extra care with carbon paste.

  • Screw heads

Screw heads rust quickly. A splash of penetrating oil displaces water and ensures beautiful heads next spring.

Almost artistic - or meditative: e-bike maintenance can be very relaxing and prepares the e-MTB optimally for the next season.Photo: Robert KühnenAlmost artistic - or meditative: e-bike maintenance can be very relaxing and prepares the e-MTB optimally for the next season.

>> No matter how conscientiously you brush the sprockets or lubricate the cables. From time to time, the gears also need to be readjusted. Adjusting the MTB gears: In 5 simple steps tells you all the necessary steps for a perfectly purring gear shift.

>> For all those who have installed or upgraded a new Sram AXS, we show in Sram AXS: This is how easy it is to set up the electronic gearstick Everything from the first pairing of the components to the firmware update.

>> The battery on an E-MTB requires special care. That is why 9 answers: How to extend the e-bike battery life exclusively for the maintenance of the centrepiece of an e-bike.

>> Perhaps you notice during maintenance that the light on your e-mountainbike is no longer working properly? Or have you been annoyed by the dim glow of your battery light for a while? E-bike lighting - lightshow for the trails and everyday life.

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