If scene insiders are to be believed, Fox Racing was the first manufacturer to bring special knee protectors for mountain bikers onto the market. The US label from California adopted the design from motocross in the early 1980s. It was only later that manufacturers began to address the requirements of mountain bikers. While motocrossers primarily wanted to protect their shins and knees from whirling stones, mountain bikers prioritised comfort. After all, they had to crank, which required a more flexible connection between shin and knee protection. Brands such as Dainese, TSG, Axo and Raceface specialised in such protectors. Until late in the 2000s, hard-shell protectors dominated, even then in combination with simple foam inserts, which were used more for comfort reasons than for cushioning purposes. The protectors protected against stones, pedal pins and abrasions, but provided little cushioning on impact. It wasn't until the early 2010s that so-called memory foams were increasingly used, which hardened on impact, thereby cushioning and minimising residual forces.
The new knee pad from Ion has little in common with the original model. Instead of a hard shell, the Ion Arcon LT Kneeguard uses structurally viscous polymers. This has two advantages: more cushioning and more comfort. But first things first: A project like this starts with a market analysis, as was the case with the Arcon Kneeguard. The aim was to develop a comfortable protector that you forget you are wearing, but which still passes the stricter CE EN 1621-1 Level 2 certification. In short: to combine comfort and safety. The team of six spent 18 months working on the finished product. This included product managers, product designers, CAD designers, fit specialists and test riders. During this phase, the team analysed numerous competitor products. For the padding, Ion opted for pads from RE ZROwhich, despite its narrow design, has a stricter protection level and therefore absorbs energy better in the event of an impact. For reasons of comfort, unnecessary seams have been omitted so that the protector moulds to the knee as softly as possible and does not pinch in the hollow of the knee. A nice side effect: the protector is made in Europe and produced in a climate-friendly way. ion-products.com
Our brand-new knee pad test series:

Editor