Brits bring customised frames with 3D printing

Florentin Vesenbeckh

 · 02.07.2016

Brits bring customised frames with 3D printingPhoto: Hersteller
Brits bring customised frames with 3D printing
3D printing is one of the innovation highlights in the bike industry. However, printed frames fail due to the size of the printing machines. The Brits at Robot Bike have found a solution.

An enduro bike from a 3D printer? Not quite, but the Brits from Robot Bike are using this innovative technology in parts of their R160: twelve sleeves are made from titanium powder by laser melting, and carbon tubes glued in complete the frame.

  Twelve titanium sleeves are connected with glued-in carbon tubes - and the customised enduro is complete.Photo: Hersteller Twelve titanium sleeves are connected with glued-in carbon tubes - and the customised enduro is complete.  A laser melts around 1000 layers of titanium powder on top of each other until the sleeves are ready.Photo: Hersteller A laser melts around 1000 layers of titanium powder on top of each other until the sleeves are ready.

The idea behind it: The hybrid construction of titanium and carbon fibre utilises the strengths of both materials. Titanium is used in areas that are stressed in different directions. Carbon fibre shows its strengths in areas subject to linear stress, as it allows for lower weight with the same strength.

  Elegant titanium look: what it says on the tin is what you get.Photo: Hersteller Elegant titanium look: what it says on the tin is what you get.

Another highlight: the geometry and frame dimensions are customised for each individual customer. Thanks to 3D printing technology, production costs hardly increase compared to mass production, as there is no need to build expensive machines. A computer calculates the appropriate geometry from the customer's body measurements. Angles and lengths can also be customised on request.

  Geometry makers: The angles and dimensions of the sleeves determine the geometry of the Robot Bike frames.Photo: Hersteller Geometry makers: The angles and dimensions of the sleeves determine the geometry of the Robot Bike frames.

On top of that, there's a lifetime guarantee. Oh yes: the R160 rolls over the trails with 27.5-inch wheels and 160 millimetres of suspension travel. However, so much exclusivity and innovation comes at a price. The British enduro bike is now available from direct sales for 4395 British pounds (around 5555 euros) as a frame kit including shock.

How do you like this article?
  The Robot Bike R160 is designed to provide plenty of downhill fun.Photo: Hersteller The Robot Bike R160 is designed to provide plenty of downhill fun.

Florentin Vesenbeckh has been on a mountain bike since he was ten years old. Even on his very first tour, he focussed on single trails - and even after more than 30 years in the saddle of an MTB, these are still the quintessence of biking for him. He spent his youth competing in various bike disciplines and later his cycling career was characterised by years as a riding technique coach. Professionally, the experienced test editor now focusses on e-mountainbikes. In recent years, the qualified sports scientist and trained journalist has tested over 300 bikes and more than 40 different motor systems in the laboratory and in practice.

Most read in category Bikes