Suspension fork tuning with volume spacers - instructions

Suspension fork tuning with volume spacers - instructionsPhoto: Wolfgang Watzke
Suspension fork tuning with volume spacers - instructions
MTB suspension forks can be fine-tuned with so-called volume spacers in the air chamber. Find out here what effect they have on the spring characteristics and how the plastic caps are installed.

When you buy a new mountain bike, shock or suspension fork, you will usually find colourful plastic spacers (Rockshox calls them tokens) next to the operating instructions. They reduce the air volume of the suspension elements. What is the benefit? The smaller the air volume of a suspension element, the more progressively it works. The volume spacers mainly influence the last third of the spring travel. If the fork or shock often bottom out despite the correct air pressure (sag), the suspension elements can be tightened towards the end of the travel without responding less sensitively. However, if you never use the full travel, you should remove any volume spacers. We measured a Rockshox SID fork once with the maximum permitted number of volume spacers (three) and once completely without on our test bench. The recorded characteristic curves clearly show the differences. We show how to install volume spacers in a Rockshox suspension fork. The Differences to Fox suspension forks such as a 32, 34 or 36 are so small that you can also adapt the air chambers of Fox forks with our instructions. The Work steps remain the same.

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Tuning MTB suspension forks with volume spacers: the video guide

The benefits of volume spacers - different characteristics

  In the first third of the suspension travel, the spacers do not change the characteristics of the MTB suspension fork. However, from half of the suspension travel onwards, the characteristic curve rises much more steeply with the spacers installed.Photo: BIKE Magazin In the first third of the suspension travel, the spacers do not change the characteristics of the MTB suspension fork. However, from half of the suspension travel onwards, the characteristic curve rises much more steeply with the spacers installed.

Tips for converting volume spacers on the chassis

  The fork is under pressure. If you do not deflate the fork, you risk injury! Make a note of the air pressure before deflating.Photo: Wolfgang Watzke The fork is under pressure. If you do not deflate the fork, you risk injury! Make a note of the air pressure before deflating.  Rockshox, Fox & Co: Depending on the manufacturer and suspension element model, there are specific volume spacers. In addition, many suspension elements are already fitted with spacers ex works. You can find out how many in detail on the manufacturers' service websites. Important: In addition, you must not exceed the maximum number of spacers specified by the manufacturer!Photo: Wolfgang Watzke Rockshox, Fox & Co: Depending on the manufacturer and suspension element model, there are specific volume spacers. In addition, many suspension elements are already fitted with spacers ex works. You can find out how many in detail on the manufacturers' service websites. Important: In addition, you must not exceed the maximum number of spacers specified by the manufacturer!  You need these tools for volume spacer tuning for forks and shocks: shock pump, valve opener, cassette puller (for Rockshox forks), suitable spanner or socket (for Fox suspension forks). In rare cases, you may also need a strap spanner to open the shock.Photo: Wolfgang Watzke You need these tools for volume spacer tuning for forks and shocks: shock pump, valve opener, cassette puller (for Rockshox forks), suitable spanner or socket (for Fox suspension forks). In rare cases, you may also need a strap spanner to open the shock.  With Rockshox, the spacer is screwed into the cover of the air chamber, with Fox it is plugged in. Every fork needs specific volume spacers.Photo: Georg Grieshaber With Rockshox, the spacer is screwed into the cover of the air chamber, with Fox it is plugged in. Every fork needs specific volume spacers.
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  An overview of the number of tokens that can be fitted and the maximum number of tokens that can be fitted to 2020 Rocksox suspension forks. More at <a href="https://www.servicearchive.sram.com/service/rockshox/7" target="_blank" rel="noopener noreferrer nofollow">www.servicearchive.sram.com</a>Photo: SRAM,Rock Shox An overview of the number of tokens that can be fitted and the maximum number of tokens that can be fitted to 2020 Rocksox suspension forks. More at www.servicearchive.sram.com  An overview of the number of volume spacers installed and the maximum number to be installed on the most common Fox suspension forks. More at <a href="https://www.foxracingshox.de/downloads-links" target="_blank" rel="noopener noreferrer nofollow">www.foxracingshox.de/downloads-links</a>Photo: Fox An overview of the number of volume spacers installed and the maximum number to be installed on the most common Fox suspension forks. More at www.foxracingshox.de/downloads-links

You can read a detailed mechanic's guide on how to regularly maintain your suspension fork yourself in BIKE 4/20 - on newsstands from 3 February. Also in the second part of our mechanic series: suspension tuning with volume spacers and the perfect suspension setup on a mountain bike.

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